CHEMICAL INDUSTRY: Our company is a solution partner on drying, cooling, and calcining works for Boric Acid, Ammonium Nitrate, Ammonium Sulfate, Sodium Nitrate, Soda Perborate, Sodium Chlorate. Our solutions for the Chemical Industry; Flash Dryer Paddle Dryer Spray Dryer Rotary Dryer Fluid Bed Dryer Calcining Plant
Flash dryers are the most economical for drying solids that have been de-watered or inherently have a low moisture content. Also known as "pneumatic dryers," the systems makes the simplest gas suspension dryers with the smallest footprint. A single operation provides mixing, heat transfer, and mass transfer to dry a solid. Residence time within the dryer is very short, usually less than three seconds. Feeds are; • Moist, powdery, granular, or crystallized • Wet solids discharged from centrifuges, rotary filters, and filter presses • Small in particle size • Reasonably dry, friable, and not sticky. Advantages • Relatively simple in operation • Take little space • Generally require lower capital investment than other types of dryers • Excellent choice for processing heat-sensitive or easily oxidized feed materials • Product inventory in the flash-drying system is very low • Easy to change product or product grade with minimum downtime • Control of the flash-drying process is very simple • Control system responds very quickly to operational changes
The paddle dryer is a high-speed horizontal indirect paddle dryer/cooler suitable for heating and drying slurry, filter cakes, pastes, powders and granulates. It has a patented jet rotor design that allows injection of a gas or liquid through the paddles into a thin layer of material as it spirals along the cylindrical wall of the unit. It can be designed for use with a variety of heat sources and has a vast number of applications. It's fast and very effective. The paddle dryer also processes heat-sensitive materials ranging from free-flowing solids to wet cakes and slurries.
Product feeding makes to the atomizer with a positive high pressure pump and automaization of feeding product occurs in counter-current drying air. Drying air is filtered and dried in a heater according to required inlet temperature, then heated air is given from air distribution channels in the upper part of the dryer. Air distributor is equipped with adjustable valves to provide optimum conditions in drying chamber. The lower part of the drying chamber is in conşcal shape. Inclination angle: 50°. In this way, the product in drying chamber can be discharged easily. The dried dust and air is passed to a bag filter where the dust is seperated from the drying air. Bag filters are frequently cleaned with compressed air. The dust are taken with a rotary valve at the bottom of bag filter and fresh air is given to atmosphere. Dust from the bag house filter is given to a cooler and transferred to a transport system with cold air. The dust and air is fed to a cyclone and final product is taken from a rotary valve under cyclone. The air delivered to the bag filter for cleaning. The entire plant is controlled from a panel equipped with PLC. System contents; A. Process Equipment 1 Feeding and Atomizer System 2 Main Air System 3 Drying Chamber System 4 Bag House Filter System 5 Cooling and Conveyor System 6 Exhaust Air System 7 Exhaust Air System B. The Construction Material C. Instrumentation and Control D. Electrical Automation
Mine drying machines are rotary driers which are designed to be dried the mine as coal, sand, bentonite, cement, gravel, pellets etc. Their productions are made with special blade design by setting length and diameter according to product to dry. Based on energy usage of companies; they are produced as coal, natural gas or LNG-fuelled. Moisture control unit on system sets fan speed to be thrown the air and chimney in the manner of maximum saturated with moisture. Automation unit allow you to keep track of the entire system and can be run automatically or manually at use. Advantages; • High water evaporation capacity • Maximum efficiency with moisture control • Special blade design • High quality steel casting rings and galleys • GS60 gear system with steel casting parts type • Heavy duty type reducer • Special design fan and cyclone system.
Fluidization process is to kept suspended of particles by passing at high speed across the force of gravity affecting to product from among solid particles to make fluid with pressurized air via fan .suspended product consists of a homogeneous structure. This provides maximum efficiency of designed product to be dried. Fluid bed dryers are suitable for granule and crystal materials. Advantages of Vibrating Fluid Bed Dryers: • Special machine design based on the product to be dried. • Energy source according to different fuel type. • Drying of different products in the same drier. • Short drying time • More efficient energy consumption than other driers.
Calcining plants are designed in accordance with the mine to be calcined. After laboratory tests of the mine to be calcined are made, lenght, diameter, and operating temperature of oven are determined. Design can be made according to different energy sources. Plants are produced as turnkey including energy production, oven construction, cyclone and filtering system, automation, and steel construction.